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Leak Tester for Aptiv BMW ADCAM Assembly Validation

Test Pressure

200 mbar

Proof Test Standard

Cycle Time

20s 

Per Component

Leak Rate

5 sccm

Max Threshold
Installed

Gdansk

Poland Facility
Reference Project: Automotive Electronics

Advanced Integrity for Sealed Assemblies.

We developed a custom Leak Tester for Aptiv to validate the integrity of BMW ADCAM assemblies. This high-throughput system, installed in Gdansk, Poland, leverages Nolek’s industry-leading decay testing technology to process complex automotive electronics with unmatched precision and speed.

  The Challenge

Testing diverse sealed part variants with a single machine while maintaining a rapid 20-second production cadence.

◈ The Solution

A modular multi-nest tester featuring exchangeable fixtures and integrated barcode reading for full component traceability.

Advanced System Capabilities

Integrated robotic testing designed for automotive high-volume sealed part validation.

Multi-Part Testing

Precision Control

Process Efficiency

Leak Tester for Aptiv.

Technical Specifications

Precision validation for automotive sealed components.

Specification

Details

Test Piece

BMW ADCAM Assembly / Sealed parts

Key Features

Multi-part testing, Replaceable fixtures, Barcode read

Proof Test Pressure

Typically, air 200 mbar

Cycle Time

20s per part (total machine cadence)

Leak Rate Threshold

5 sccm (Confirmed during project process)

Instrument Resolution 

0.1 Pa (n50 Differential measuring)

Communication

Profinet, TCP/IP, 24V I/O

Installed Location

Gdansk, Poland