For many engineering leads, process managers, and project owners, the technical case for investing in a leak testing system is obvious. But the real challenge begins when…
3 Common Design Flaws That Sabotage Your Leak Test and How to Fix Them
You’ve chosen the right leak test method. Your system is calibrated. The parts are sealed. And yet… results are inconsistent, failures keep cropping up, and confidence in the test is fading…
Are Your Helium Leak Tests Giving False Positives?
Helium leak testing is one of the most accurate and sensitive methods for detecting micro-leaks in sealed components. But for many manufacturers, it comes with a frustrating problem: false positives…
Legacy Sterilisers Keep Failing Leak Tests? Here’s What You Can Do About It
If your sterilisation cycles keep getting interrupted by failed leak tests, you’re not alone, and you’re not imagining it…
How to Validate Your Leak Testing Process in 5 Steps
In regulated industries like pharmaceuticals and MedTech, it’s not enough to simply perform leak testing you need to prove that your process is accurate, repeatable, and compliant. That’s where validation comes in…
Leak Testing Is More Than Compliance, It’s a Strategic Advantage
Leak testing is often viewed as a necessary step to meet regulatory requirements. For many manufacturers, it’s simply a box to check before releasing a product…
How Global Electronics Manufacturers Standardize Leak Testing Across Facilities
As electronics manufacturing expands across continents, consistency becomes a competitive advantage. For global OEMs producing control boxes, sensor housings, or communication modules…
Designing for First-Pass Yield: Leak Testing Strategies That Scale
In fast-moving manufacturing environments, getting it right the first time is critical, which is where First-pass yield (FPY) comes into play. It tells you how well your process is running…
How to Design a Flexible Leak Testing Process for Rapid Device Innovation
Innovation in medical device development is moving faster than ever. As timelines shorten and product iterations accelerate, quality processes must keep pace, especially when it comes to leak testing. Whether you’re launching a next-gen drug package or refining an existing assembly,…
Non-Destructive Leak Testing for Medical Devices: Myths, Methods, and Must-Haves
For manufacturers of sterile medical devices, leak testing plays a critical role in maintaining patient safety, meeting regulatory requirements, and delivering consistent product quality. But despite its importance, leak testing is often misunderstood, misapplied, or underestimated, especially when it comes to…